CHAdeMO EV DC Charging Cable — Specification (80A–350A)

1) Product Overview

The CHAdeMO DC charging cable assembly is designed for DC fast charging systems using the CHAdeMO interface. It supports a current range from 80A up to 350A (model-dependent) and is suitable for public fast chargers, fleet depots, and mobile DC charging equipment. OEM/ODM customization is available for cable length, branding, and cooling configuration.

2) Electrical Specifications

• Connector Standard (Vehicle Side): CHAdeMO (DC fast charging)

• Charging Type: DC charging cable assembly

• Rated Current Range: 80A–350A (select by model)

• Common ratings: 80A / 100A / 125A / 150A / 200A / 250A / 300A / 350A

• Rated Voltage: Up to 1000 V DC (typical for DCFC; configurable by design)

• Signal/Communication: CAN communication wiring integrated (CHAdeMO requirement)

• Insulation Resistance: ≥ 1000 MΩ (typical)

• Withstanding Voltage (Hi-Pot): 2500–3000 V AC (typical; per design)

3) Cable & Mechanical

• Standard Cable Length: 5 m

• OEM Length Options: 3 m / 4 m / 6 m / 7 m / 10 m (custom available)

• Conductor Material: High-purity copper

• Outer Jacket Material: TPU (standard) / TPE (optional)

• Cable Color: Black (custom colors optional)

• Strain Relief: Reinforced anti-bending structure for public-use durability

• Typical Plug Insertion Cycles: ≥ 10,000 cycles (typical; depends on final connector spec)

4) Cooling Options (Select by Current Requirement)

A) Air-Cooled (Standard)

• Recommended for 80A–200A continuous applications

• Lower cost and simpler maintenance

B) Liquid-Cooled (Optional)

• Recommended for 250A–350A high-duty cycle or continuous high-current use

• Better thermal performance and improved cable handling

(Final current capability depends on conductor size, cooling method, ambient temperature, and duty cycle.)

5) Environmental & Protection

• Operating Temperature: -30°C to +50°C (typical; configurable)

• Ingress Protection: Plug typically IP54/IP55 when mated (model-dependent)

• UV Resistance: Outdoor-grade jacket option available

• Flame Retardant: Available (market requirement dependent)

6) Compliance & Quality Control

• Standard Reference: CHAdeMO interface requirements (application dependent)

• Factory Tests (Typical):

• Continuity test

• Insulation resistance test

• Hi-pot test

• Connector functional & lock verification

• Communication line verification (CAN)

7) OEM/ODM Customization

• Current rating selection (80A–350A)

• Cable length, jacket material (TPU/TPE), cable marking, logo

• Connector housing color and branding

• Liquid-cooling interface configuration (if required)

• Packaging: bulk / branded carton / retail box

8) Typical Applications

• Public CHAdeMO DC fast chargers

• Fleet depots with CHAdeMO vehicles

• Mobile DC chargers / battery-integrated fast chargers

• Service and maintenance DC charging equipment

Tags: ev charge cable